Auxiliary Equipment

Covering every stage from the moment olives are harvested to the time they reach the table, Polat Makina delivers turnkey continuous lines—ranging from cleaning and crushing to malaxation and advanced centrifugal separation—ensuring maximum yield, superior hygiene, and sustainable engineering in olive oil and pomace processing.

Superior Hygiene and Long-Lasting Body Construction

Manufacturing all surfaces in contact with olives and water entirely from AISI 304 grade stainless steel (inox) prevents corrosion, extends equipment lifespan, fully satisfies food safety standards, and safeguards olive oil quality from the very first step.

Advanced Foreign Matter Separation and Equipment Protection

The custom-curved settling chamber, manually driven auger, and vibrating screen system completely eliminate hard foreign matters such as stones, metal, and mud from the product stream. This effective separation enhances washing quality while maximizing protection for the downstream crusher's knife and screen mechanism against wear, impact, and mechanical failure.

Smart Water Management and Uninterrupted Line Efficiency

Closed-circuit water recirculation provided by a two-chamber settling basin and an integrated pump optimizes water consumption while preventing pump clogging. Transferring the drained olives directly to the feeding auger ensures a smooth, continuous, and highly efficient flow from washing to crushing.

Polat Makina Auxiliary Equipment by Numbers

2 - 5 Ton

At the intake and preparation stage of the olive processing line, the washing machine's cleaning performance of 2 to 5 tons per hour and the crusher's processing flow rate of 4 tons per hour prevent product bottlenecks in the continuous production line, ensuring an uninterrupted and balanced paste feed to the malaxers and decanters.

7/24

Provides 24/7 continuous production with a fully automated control system while minimizing maintenance downtime.

30 kw

The high-speed 30 kW motor and 2080 Special blade hammer structure in the crusher unit slice and break olives homogeneously and rapidly without subjecting them to crushing or thermal deformation (burning), ensuring that oil cells are released in an ideal form.

Washer

Product Operating Principle

Olives entering the washing basin are cleansed of dust and dirt as they move through water recirculated by an integrated pump. Heavy materials such as stones and metal settle into the custom-curved bottom and are discharged via a manual auger when the machine is stopped. To prevent mud suspended in the water from entering the pump, the basin is designed with two chambers where solid particles settle out. Drained of water on a vibrating pre-screen, the washed olives discharge into the feed hopper for direct transfer to the crushing line—the entire process executed hygienically on AISI 304 stainless steel surfaces.

(Yıkamanın / Yıkama Ünitesinin Avantajları)

Why Polat Makina Washer Equipment?

Manufactured entirely from AISI 304 grade stainless steel on all olive-contact surfaces and the water basin, the washing machine guarantees food safety and maximum hygiene with its corrosion-resistant structure. Its custom-curved bottom and manual auger isolate hard foreign matters like stones and metal from the product stream, while the two-chamber settling basin prevents mud and sediment from entering the recirculation pump, keeping the water clean and protecting system components against wear. Draining the olives efficiently from free water via its vibrating pre-screen, the system delivers dry and clean fruit to the crushing unit, enhancing continuous line efficiency while directly safeguarding the quality of the final olive oil.

Crusher

Product Operating Principle

Clean olives transferred to the crusher via the feeding auger are subjected to mechanical impact between high-speed stainless hammer blades and a stationary screen. Through this impact, the olive flesh and pit are broken down to an ideal size, releasing the oil within their cells. Particles passing through the screen via centrifugal force are transformed into a homogeneous paste and conveyed directly from the bottom discharge to the malaxer; thanks to optimized rotational speed and screen geometry, frictional heat is prevented, preserving the polyphenol and sensory quality of the oil.

Advantages of the Crusher

Why Polat Makina Crusher Equipment?

The olive crusher is a critical auxiliary equipment in the continuous olive oil production line that reduces fruit particle size to expose oil cells and directly determines oil yield. Thanks to its high-speed stainless hammer or blade assembly and optimized circular screen geometry, it transforms olive flesh and pits into a homogeneous paste. The controlled crushing mechanism prevents localized temperature increases caused by friction, thereby preserving the polyphenol content, fresh fruitiness, and sensory quality of the olive oil; this facilitates the easy coalescence of oil droplets during the malaxation phase, enhancing both final product quality and extraction yield.

Explore Olive Oil Processing Line

Continuous Systems

Boutique Systems

Modular Systems

Fully Modular Systems

50th Anniversary Series

Pomace Systems

Key Features

Product Highlights

Special Hammer Design to Prevent Frictional Burning and Mashing

The special 2080 Special alloy flat hammers in the crusher break down the olives with a precise impact without subjecting them to excessive friction and thermal stress (burning) caused by mashing. In this way, polyphenols and cold-press quality oil standards are preserved right from the start during the malaxation phase.

Dual-Chamber Settling Basin

The water tank of the washing machine is designed with two stages; in this way, mud and heavy particles settle before reaching the pump, protecting the recirculation pump.

Interchangeable Multi-Screen Options

Offering 5, 6, and 7 mm hole diameter options in the 400 mm diameter screen basket provides the flexibility to precisely calibrate particle size based on different olive varieties and targeted paste density.

Stone Discharge via Integrated Manual Auger Following Stoppage

Stones and metal debris that settle to the bottom of the custom-curved basin are practically discharged when the machine is stopped via an integrated manually driven auger, without the need to disassemble the housing.

VIDEOS

Product Videos

Flawless Washing with Dual-Stage Settling

Discover the hygienic process of the washing unit, which filters mud from recirculated water and completely frees olives from twigs, stones, and soil thanks to its large water volume of 1,310 liters and dual-chamber settling tank.

Low-Friction, Thermal-Free Precision Crushing Technology

Witness the high performance of the crusher, which breaks down olives into ideal particle sizes without mashing or raising their temperature, powered by its high-speed 30 kW motor and special alloy 2080 Special flat hammers.

Integrated Feeding from Washer to Crusher

Watch the synchronized preparation phase—the first step of the continuous line—where clean olives, strained from water by a vibrating pre-screen after washing, are transferred to the crusher hopper via a screw conveyor at flow rates up to 4 tons per hour.

Uninterrupted Harvest Season Management: Maximum Oil Yield through Advanced Centrifuge Technology

Detail

Natural Antioxidants Protected with Zero Air Contact: Premium Segment Boutique Olive Oil Process

Detail

dvanced Centrifuge Technology in the Region's Highest Capacity Olive Oil Plant: 4-Line Fully Modular Production

Detail

Customer Success Stories

“We have had a business journey with Polat Makina for 20 years. Just as we started 20 years ago, we chose Polat Makina again 20 years later. Their field operations, after-sales services, spare parts availability, and service network were our most important criteria. They maintain the same friendly and sincere approach after the sale as they do during it, delivering solutions and taking action in the shortest possible time whenever we need support.”

Ökkeş Demirkol

Toprakkale Zeytinyağı Fabrikası

Customer Success Stories

“In our decision to work with Polat Makina, the technology and manufacturing quality of the machinery were primary factors for us. Over time, however, we experienced that same level of commitment and support after the sale. Being able to reach them quickly and receive rapid solutions to our needs has built tremendous trust for our operations.”

Ezgi Keskin

Orkes Zeytinyağı Fabrikası

Customer Success Stories

“For us, the most decisive factor in choosing Polat Makina was having reliable, easily accessible service support alongside high machine quality. The olive oil harvesting season is very short, and even the minor issue must be resolved swiftly during this critical window. We are genuinely satisfied with the support received from Polat Teknik; if we were to establish a new plant today, we would choose Polat Makina again without hesitation.”

Güven Eken

Ercan Baba Zeytinyağı Fabrikası - Sevilma

POLAT TECHNIC

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FAQs

Frequently Asked Questions

How are stones and foreign debris collected in the olive washing machine discharged?

Heavy bodies such as stones and metals that settle to the bottom of the water in the custom-curved basin through which olives pass are effortlessly discharged after stopping the machine using a manually driven auger located in the lower basin.

Does the washing water need to be continuously renewed, and how is water saving achieved?

Does excess water on the olives transfer to the crusher after the washing process?

How is the mashing or thermal degradation (burning) of olives prevented in the crusher?

Is the crusher screen diameter adjustable, and how is it selected according to different olive types?

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The Polat Makina team helps you select the most suitable machinery for your production needs by answering your questions. Continue production with confidence.

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